FZR clutch

[ColoradoFizzer]

Hello, my 1992 FZR 1000 exploded the clutch basket. I got it apart and got a different basket and clutch. Does anyone know how many fiber plates and metal plates there should be and what order......there also is a metal ring that appears to have been in the middle of the clutch assembley. I was not able to pull the old clutch out in one piece to be able to install the new clutch in the same order...........thanks <p></p><i></i>

[bikeazoid]

funny i just put one in.<br><br>there are three types of plates we shall call them normal, thin and thick.<br><br>first put in four normals, and four steel (friction first.)<br><br>then put in the wierd spring, and the thin plate, it dosent matter what goes in first, they occupy the same space<br><br>then four more friction and five steel plates, and end it off with the thick plate. <br><br>then put the end hub thing on alligning the dot on it to the dot on the basket. then springs and whatever....<br><br>on that line, i suggest going stock, i got the barnet, and the factory, and never got them to hook up, chuck d, told me to go back to stock, and im a better man because of it.<br><br>bikeazoid <p></p><i></i>

[ColoradoFizzer]

Thanks for your tip, I got it in and so far so good. <p></p><i></i>

[jjs777]

Okay this is confusing me. Bikeazoid stated the orders of the friction plates based on normal,thick and thin. According to his description it is not consistent with the yamaha parts fiche located at the following url - may have to select model year - fzr1000 - then clutch<br><!--EZCODE AUTOLINK START--><a href="http://216.37.204.203/Yamaha_OEM/Yamaha ... <!--EZCODE AUTOLINK END--><br><br>I went thru the diagrams for the 90 and 95 model year clutch plates. On the 90 there are (4) unique part #'s for the friction plates - countem 4! The 95 only has (3) unique part #'s.<br><br>I did not know the 90 vs 95 was different. So with that said when stating friction plate installaton order it would be wise to ask what year bike. Since I was <!--EZCODE ITALIC START--><em>ass</em><!--EZCODE ITALIC END-->uming they were the same.<br><br><!--EZCODE BOLD START--><strong>1990 Specifications for Clutch Plates</strong><!--EZCODE BOLD END--><br><br>#7 (6 req) 4H7-16321-00-00 PLATE, FRICTION $7.95 $47.70 <br>#9(1 req) 31A-16321-00-00 PLATE, FRICTION $7.95 $7.95 <br>#13(1 req) 5Y1-16331-01-00 PLATE, FRICTION $11.65 $11.65 <br>#14(1 req) 3GM-16321-00-00 PLATE,FRICTION $5.41 $5.41 <br>SubTotal <br> $72.71 <br>Type of shipping & handling: Standard Shipping (5-10 days) <br> $10.00 <br>Total <br> $82.71 <br><br><br><!--EZCODE BOLD START--><strong>1995 Specifications for Clutch Plates</strong><!--EZCODE BOLD END--><br><br>#7(7 req) 4H7-16321-01-00 PLATE, FRICTION $7.95 $55.65 <br>#8(1 req) 31A-16321-00-00 PLATE, FRICTION $7.95 $7.95 <br>#12(1 req) 3GM-16321-00-00 PLATE,FRICTION $5.41 $5.41 <br>SubTotal <br> $69.01 <br>Type of shipping & handling: Standard Shipping (5-10 days) <br> $10.00 <br>Total <br> $79.01 <br><br>I am bringing this up cuz I just ran across a 'new' set of barnett friction plates that I had bought for my original 90 bike about 5 years ago - never installed. Anyone know the order these could be installed in my 90? I know most folks on the board only recommend oem but I subscribe to, if ya got'em! use'em!<br><br>The parts as given to me for that 90fzr1000 is<br>(1) YPK-25B (narrow frictional surface plate)<br>(1) YPK-25C frictional plate w/3.5mm THICKNESS<br>(7) YPK-25K <!--EZCODE ITALIC START--><em>normal</em><!--EZCODE ITALIC END--> friction plates<br> <p></p><i>Edited by: <A HREF=http://b7.ezboard.com/bexupbrotherhood. ... >jjs777</A>  <IMG HEIGHT=10 WIDTH=10 SRC="http://home.comcast.net/~john.stempien/ ... larger.gif" BORDER=0> at: 4/25/04 10:38 am<br></i>

[ChuckD]

Use the 94 clutch pack. If you try to order any part #, they will automatically be supercedded. The wavy washer should get ditched and there anre only three different part #'s to order. Look at the pack on a 94 and this is the way you wnat to set it up. Stock plates and steel work the best. MAKE SHURE TO SOAK YOUR PLATES!!!! If you forget to soak your clutch plates in oil, you will have a clunky gearbox and shifting action. Leave them soaking overnight in a contaminent free cofee can is the best.<br>Chuck D. <p></p><i></i>

[jjs777]

chuckd - so even for 89-90 I need to setup the plates like the 94-95? <p></p><i></i>